Phenoxyphenoxybiphenyl compounds and compositions

ABSTRACT

COMPOUNDS OF CLASSES REPRESENTED BY 3-(M-PHENOXYPHENOXY)BIPHENYL AND 3-(P-PHENOXYPHENOXY)BIPHENYL WHICH EXHIBIT LIQUID PROPERTIES OVER A WIDE RANGE AND COMPOSITIONS CONTAINING SAID LIQUID COMPOUNDS TOGETHER WITH OTHER FLUIDS REPRESENTATIVE OF WHICH ARE POLYPHENYL ETHERS AND PHENOXYBIPHENYL COMPOUNDS. THE COMPOUNDS AND COMPOSITIONS HAVE MANY USES AMONG WHICH ARE THE USE AS A HYDRAULIC FLUID AND HEAT TRANSFER FLUID.

United Int. Cl. C091; 3/00, 3/02 US. Cl. 252-73 2 Claims ABSTRACT OF THEDISCLOSURE Compounds of classes represented byS-(m-phenoxyphenoxy)biphenyl and 3 (p phenoxyphenoxy)biphenyl Whichexhibit liquid properties over a wide range and compositions containingsaid liquid compounds together with other fluids representative of whichare polyphenyl ethers and phenoxybiphenyl compounds. The compounds andcompositions have many uses among which are the use as a hydraulic fluidand heat transfer fluid.

This application is a division of application Ser. No. 634,446, filedApr. 28, 1967, now Pat. No. 3,471,574, which in turn is a continuationin part of application Ser. No. 310,457, filed Sept. 20, 1963, now U.S.Pat. 3,406.207.

This invention relates to certain new phenoxyphenoxybiphenyl compounds,compositions of phenoxyphenoxybiphenyl compounds and the use of saidcompounds and compositions as functional fluids.

Many different types of materials are utilized as functional fluids andfunctional fluids are used in many different types of applications. Suchfluids have been used as electronic coolants, atomic reactor coolants,diffusion pump fluids, synthetic lubricants, damping fluids, bases forgreases, force transmission fluids (hydraulic fluids), heat transferfluids, die casting release agents in metal extrusion processes and asfilter mediums for air conditioning systems. Because of the wide varietyof applications and the varied conditions under which functional fluidsare utilized, the properties desired in a good functional fluidnecessarily vary with the particular application in which it is to beutilized with each individual application requiring a functional fluidhaving a specific class of properties.

Of the foregoing the use of functional fluids as heat transfer fluidsand hydraulic fluids, particularly aircraft hydraulic fluids, has posedwhat is probably the most difficult areas of application. Thus, therequirements of a heat transfer fluid are as follows: The fluid shouldbe liquid over a wide temperature range, and in general have a low vaporpressure so as to be utilized at atmospheric pressure. Such fluid shouldbe operable as a heat transfer media over an extended period of time atgiven temperatures and should in addition he non-flammable, non-toxicand exhibit a high degree of thermal and hydrolytic stability. Thus, aheat transfer fluid is often required to operate at temperatures in theorder of 800 F. or higher over extended periods of time. Such fluids, inaddition, should be non-corrosive to metals within which said fluids arein contact and in particular such fluids should be non-corrosive at theoperating temperature at which said fluid is functioning as a heattransfer fluid. It is of particular importance that when said fluid isused as a heat transfer fluid, that the fluid not react with metals incontact with the fluid.

3,575,863 Patented Apr. 20, 1971 The requirements for an aircrafthydraulic fluid can be described as follows: The hydraulic power systemsof aircraft for operating various mechanisms of an airplane imposestringent requirements on the hydraulic fluid used. Not only must thehydraulic fluid for aircraft meet stringent functional and userequirements but in addition such fluid should be as highlynon-flammable as possible and must be sufliciently non-flammable tosatisfy aircraft requirements for fire resistance. The viscositycharacteristics of the fluid must be such that it may be used over awide temperature range; that is, adequately high viscosity at hightemperature, low viscosity at low temperature and a low rate of changeof viscosity with temperature. Its pour point should be low. Itsvolatility should be low at elevated temperatures of use and thevolatility should be balanced; that is, selective evaporation orvolatilization of any important component should not take place at thehigh temperatures of use. It must possess suificient lubricity andmechanical stability to enable it to be used in the selflubricatedpumps, valves, etc. employed in the hydraulic systems of aircraft whichare exceedingly severe on the fluid used. It should be thermally andchemically stable in order to resist oxidation and decomposition so thatit will remain uniform under conditions of use and be able to resist theloss of desired characteristics due to high and sudden changes ofpressure and temperature, high shearing stresses, and contact withvarious metals which may be, for example, aluminum, bronze, copper andsteel. It should also not deteriorate the gaskets or packings of thehydraulic system. It must not adversely affect the materials of whichthe system is constructed, and in the event of a leak, should notadversely affect the various parts of the airplane with which it mayaccidentally come in contact, such as electrical wire insulation andpaint. It should not be toxic or harmful to personnel who may come incontact with it.

It is, therefore, an object of this invention to provide compounds whichhave a wide liquid range. It is a further object of this invention toprovide fluids which have utility as functional fluids, particularlyaircraft hydraulic fluids and heat transfer fluids.

It has now been found that functional fluids which have excellentphysical properties and which are particularly suitable for use as heattransfer fluids are obtained through the use of phenoxyphenoxybiphenylcompounds selected from 3-(m-phenoxyphenoxy)biphenyl,3-(p-phenoxyphenoxy)biphenyl and mixtures thereof.

Of the nine possible phenoxyphenoxybiphenyls, only two isomers havesuitable physical properties to provide the desired wide liquid rangenecessary for use as a functional fluid. The suitable isomers ofphenoxyphenoxybiphenyl having fluid properties at room temperature are3-(m-phenoxyphenoxy)biphenyl and 3 (p phenoxyphenoxybiphenyl). All ofthe other possible isomers of phenoxyphenoxybiphenyl are crystallinesolids at room temperature having melting points ranging from about 124F. to 271 F., i.e., the crystalline solid phenoxyphenoxybiphenyls have amelting point of the order of at least about F. above that of thespecific class of liquid phenoxyphenoxybiphenyls. The melting points ofthe phenoxyphenoxybiphenyls which are not fluids at normal roomtemperatures are given below:

Isomer: Melting point, F. 2-(o-phenoxyphenoxy)biphenyl 1522-(m-phenoxyphenoxy)biphenyl 124 2-(p-phenoxyphenoxy)biphenyl3-(o-phenoxyphenoxy)biphenyl 144 4-(o-phenoxyphenoxy)biphenyl 2524-(m-phenoxyphenoxy)biphenyl 131 4-(p-phenoxyphenoxy)biphenyl 269 As isreadily apparent from the aforedescribed phenoxyphenoxybiphenylcompounds, there are only two com pounds which are liquids at ambienttemperature whereas the remaining phenoxyphenoxybiphenyl isomers are allsolids at ambient temperature. In particular, the above tabledemonstrates that there is no way of predicting liquid properties amongthe various isomers of phenoxyphenoxybiphenyl.

The liquid phenoxyphenoxybiphenyl compounds are particularly useful asthermally stable functional fluids especially heat transfer fluids dueto their wide liquid range and high thermal stability. In addition, theliquid phenoxyphenoxybiphenyl compounds either singularly or as mixturescan be blended together with other compounds such as bisphenoxybiphenylcompounds, bisphenoxyphenoxybiphenyl compounds and analogs thereof aswell as blended together with polyphenyl ethers and polyphenylthioethers.

The liquid phenoxyphenoxybiphenyl compounds and compositions withpolyphenyl ethers have been found to be especially good functional fluidcompositions having high thermal stability, high oxidative stability,high hydrolytic stability, low pour points, low vapor pressure at elevated temperatures, wide liquid range, good viscosity characteristics,good lubricating properties, extended useful life at elevatedtemperatures and substantially no corrosion of metal mechanical membersin contact with the phenoxyphenoxybiphenyl compounds of this invention.The functional fluids of this invention are particularly useful asinexpensive high-temperature heat transfer fluids. Such compositions arealso useful as high-vacuum diffusion pump oils; lubricants and heattransfer fluids in jet engines, including stationary jet power units,other type engines, and missiles; heat transfer and dielectric fluidsfor electronic apparatus and other electrical equipment, such ashigh-voltage transformers, etc.; hydraulic fluids for supersonicaircraft and missiles; coolant-moderators for nuclear reactors; etc.

Typical examples of bisphenoxybiphenyl compounds which can be blendedwith the phenoxyphenoxybiphenyl compounds are 2,3'-, 3,3-, 3,4-, and3,4-bisphenoxybiphenyls.

Typical examples of polyphenyl ether compounds which can be blendedtogether with the liquid phenoxyphenoxybiphenyl compounds arebis(phenoxyphenyl) ethers, e.g., bis(m-phenoxyphenyl) ether, thebis(phenoxyphenoxy) benzenes, e.g., m-bis(m-phenoxyphenoxy)benzene,m-bis- (p phenoxyphenoxy)benzene, o-bis (o-phenoxyphenoxy) benzene, thehis (phenoxyphenoxyphenyl) ethers, e.g., bis- [m(m-phenoxyphenoxy)phenyl] ethers, bis[p-(p-phenoxyphenoxy)phenyl]ethers, m-[ (m phenoxyphenoxy) (o-phenoxyphenoXy)] ether and the his(phenoxyphenoxyphenoxy)benzenes, e.g., m bis[m (m-phenoxyphenoxy)phenoxy] benzene, p-bis [p- (m-phenoxyphenoxy) phenoxy] benzene, rn bis[m- (p-ph noxyphenoxy)phenoxy] benzene and mixtures thereof with otherpolyphenyl ethers.

The individual liquid phenoxyphenoxybiphenyls can be prepared by thecondensation reaction of 3-halobiphenyl with either m-phenoxyphenol orp-phenoxyphenol as the alkali metal phenate over a temperature range offrom about 175 C. to about 225 C., preferably from about 175 C. to about210 C. for a period of time of about 1 to about 16 hours or longer. Saidcondensation reactions are carried out in the presence of a coppercatalyst which can be powdered metallic copper, copper hydroxides, acopper salt such as cuprous chloride, cupric chloride, etc., or mixturesthereof. Whereas the exact quantity of the copper catalyst is notcritical, amounts of the order of about 1 to about 6 mole percent ofcopper, based on the total mole equivalence of the halogen groups of the3-halobiphenyl, have been found to be satisfactory. However, it will beunderstood that smaller and larger amounts of catalysts can be employedas desired.

After the 3-ha1obiphenyl has been reacted with the potassium phenoxyphenate at the stated temperatures for from about 1 to several hours,the reaction mixture is cooled and poured into a dilute aqueous causticsolution and extracted with a number of portions of inert solvent, suchas benzene, toluene, xylene, carbon tetrachloride, and the like, wherebythe aqueous phase removes the potassium halide salt from the system. Thecombined organic phase is then preferably washed with several portionsof dilute potassium hydroxide solutions followed by several washingswith water alone, and then the organic phase is dried over a desiccantsuch as anhydrous magnesium sulfate, filtered, and the organic solventremoved by distillation, whereby the phenoxyphenoxybiphenyl compound isretained in the distillation vessel. The reaction product can then bedistilled through a Vigreux column to obtain a fluidphenoxyphenoxybiphenyl compound, per se.

It also will be understood that the phenoxyphenoxybiphenyl compounds ofthe instant invention can be treated with active charcoal, Attapulgusearth, and/or alumina, preferably by filtering the hot reaction mixture,or a solution thereof, through a column of such material, wherebyvarious color bodies are removed or substantially reduced. It will alsobe understood that such treatment can also be carried out by mixing anyof the aforesaid materials With the phenoxyphenoxybiphenyl compound orcompositions, preferably at a temperature of from about 50 to about C.and maintaining the charcoal, Attapulgus earth, and/or alumina in asuspended state by mild agitation and subsequently filtering thereaction mixture while still warm. The phenoxyphenoxybiphenyl compoundsalso can be taken up in an organic solvent such as benzene, and theorganic solution treated with the aforesaid materials, filtered, and theorganic solvent removed by distillation under reduced pressure.

The preferred halogen has been found to be either chloro or bromo withchloro being the most preferred. Thus, it is preferred to use, forexample, 3-chlorobiphenyl as the starting reactant in preparing theliquid phenoxyphenoxybiphenyl compounds. In addition, it is contemplatedwithin the scope of this invention that mixtures ofphenoxyphenoxybiphenyl compounds can be prepared such as when a mixtureof p-phenoxyphenol and mphenoxyphenol is interacted with, for example,3-chlorobiphenyl. In preparing the mixture of phenoxyphenoxybiphenyls,the same process conditions are utilized as used in the preparation ofthe pure liquid phenoxyphenoxybiphenyl compounds.

The invention can be better appreciated by the following non-limitingexamples.

EXAMPLE 1 To a 500 ml. reaction flask equipped with addition funnel,stirring means, and thermometer was added 186 grams (1.0 mole) ofm-phenoxyphenol, 28.0 grams (0.5 mole) of potassium hydroxide and 50 ml.of toluene. After the water had been azeotropically taken off, thereaction mixture was heated to C. to remove the toluene. The temperaturewas increased to C. and cupric chloride (5 grams) was added atperiodical intervals while 3-chlorobiphenyl, 28 grams (0.149 mole) wasadded over a 30-minute period. The temperature was maintained at 200 C.for a period of 12 hours. The temperature was allowed to reach ambienttemperature and the reaction mixture diluted with benzene and an aqueoussolution of 3 N potassium hydroxide. The organic layer was washed withthe potassium hydroxide solution followed by water washes and dried overmagnesium sulfate. The benzene Was removed from the product and theproduct was distilled. Vacuum distillation of the product yielded3-(m-phenoxyphenoxy)biphenyl at a boiling point of 212 C./0.4 mm. Thecompound 3-(m-phenoxyphenoxy)biphenyl at a percent carbon of 85.01, apercent hydrogen of 5.36, a chlorine content less than 0.01 and a n of1.6414, and had a thermal decomposition point of 824 F.

EXAMPLE 2 Following the procedure of Example 1 potassium pphenoxyphenatewas prepared from p-phenoxyphenyl (80 grams, 0.43 mole) and potassiumhydroxide (22.4 grams, 0.4 mole) in 50 ml. of toluene by azeotropicallyremoving the water. 5 grams of cupric chloride was added followed by theaddition of 3-chlorobiphenyl (51.5 grams, 0.274 mole) over a 30-minuteperiod. The reaction mixture was stirred for 6 hours at 210 C. and afterwashing with 3 N potassium hydroxide solution followed by waterwashings, the product, 3-(p-phenoxyphenoxy)biphenyl, was vacuumdistilled. The compound had a boiling point of 218 C., at 0.1 mm., apercent carbon of 85.12, a percent hydrogen of 5.63, a percent chlorineless than 0.01 and a 12 of 1.6428. The compound was liquid at ambienttemperature and had a thermal decomposition point of 827.6 F.

EXAMPLE 3 Utilizing the procedure of Example 1, a mixture ofphenoxyphenoxybiphenyl compounds is prepared by the interaction of3-chlorobiphenyl in the presence of a cupric chloride catalyst with an80/20 weight percent mixture of potassium m-phenoxy phenate andpotassium p-phenoxy phenate at a temperature of about 210 C. for aperiod of hours. The product obtained is a mixture of3-(m-phenoxyphenoxy)biphenyl and 3-(p-phenoxyphenoxy)=biphenyl. Themixture was liquid at ambient temperature.

As is seen from the foregoing properties of the liquidphenoxyphenoxybiphenyl compounds, the liquid compounds have a wideliquid range in the order of 700 F. In addition to the wide liquidrange, the compounds and compositions incorporating the liquidphenoxyphenoxybiphenyl compounds are shear stable and not prone to foamformation. Furthermore, the claimed compounds and compositions have goodstability, even at temperatures in the order of 800 F. or higher and inthe presence of oxygen, and are essentially non-corrosive to metals,such as aluminum, bronze, iron, silver and titanium. A further advantageof the instant compounds and compositions are their outstandinghydrolytic stability.

As a result of the excellent physical properties of the compound of thisinvention and mixtures thereof, heat transfer systems can be developedwherein a liquid heat exchange medium is utilized to transfer heat toanother body wherein said body is maintained at a predeterminedtemperature. In particular, the liquid phenoxyphenoxybiphenyls and thephenoxyphenoxybiphenyl compositions have been found to be excellent heatexchange mediums due to their wide liquid range.

As a result of the excellent physical properties of the compoundsparticularly described in the preceding examples, improved hydraulicpressure devices can be pre pared in accordance with this inventionwhich comprise in combination a fluid chamber and an actuating fiuid insaid chamber, said fluid comprising a compound hereinbefore described.In such a hydraulic apparatus wherein a movable member is actuated bythe above-described functional fluids, performance characteristics areobtainable which are superior to those heretofore obtainable.

Because of the excellent fire-resistance of the compounds andcompositions of this invention, their exceptionally wide liquid rangeand good lubricating properties, the compounds of this invention can beutilized in those hydraulic systems wherein power must be transmittedand the frictional parts of the system lubricated by the hydraulic fluidutilized. Thus, the novel compounds and compositions of this inventionfind utility in the transmission of power in a hydraulic system having apump therein supplying the power for the system. In such a system, theparts which are so lubricated include the frictional surfaces of thesource of power, namely the pump, valves, operating pistons andcylinders, fluid motors, and in some cases, for machine tools, the ways,tables and slides. The hydraulic system may be of either theconstant-volume or the variable volume type of system.

The pumps may be of various types, including the piston-type pump, moreparticularly the variable-stroke piston pump, the variable-discharge orvariable displacement piston pump, radial-piston pump, axial-pistonpump, in which a pivoted cylinder block is adjusted at various angleswith the piston assembly, for example, the Vickers axial-piston pump, orin which the mechanism which drives the pistons is set at an angleadjustable with the cylinder block; gear-type pump, which may be spur,helical or herringbone gears, variations of internal gears, or a screwpump; or vane pumps. The valves may be stop valves, reversing valves,pilot valves, throttling valves, sequence valves or relief valves. Fluidmotors are usually constantor variable-discharge piston pumps caused torotate by the pressure of the hydraulic fiuid of the system with thepower supplied by the pump power source. Such a hydraulic motor may beused in connection with a variable-discharge pump to form avariable-speed transmission.

The compounds and compositions of this invention when utilized as afunctional fluid can also contain dyes, pour point depressants,antioxidants, defoamers and lubricity agents, such as diisopropylhydrogen phosphite and the like.

In addition, the compounds and compositions of this invention whenutilized as functional fluids can also con-.

tain viscosity index improvers, such as polyalkylmethacrylates,polyalkylacrylates, polymethanes, polyesters and polyalkylene oxides.The viscosity index improver is generally present in a concentrationsufficient to alter the viscosity characteristics of the fluid of thisinvention and is generally present in a concentration of from about0.50% to about 25%.

While this invention has been described with respect to various specificexamples and embodiments, it is to be understood that the invention isnot limited thereto and that it can be variously practiced within thescope of the following claims.

The embodiments of this invention in which an exclusive property orprivilege is claimed are defined as follows:

1. In a method of transferring heat between a body of material and aheat exchange medium which comprises passing a liquid heat exchangemedium into heat exchange relationship with said body of material, theimprovement comprising employing as said heat exchange medium a liquidconsisting essentially of a phenoxyphenoxybiphenyl compound selectedfrom the group consisting of 3-(mphenoxyphenoxy) biphenyl, 3(p-phenoxyphenoxy)biphenyl, and mixtures thereof.

2. In a method of operating a hydraulic pressure device wherein adisplaceable force is transmitted to a displaceable member by means of ahydraulic fluid, the improvement which consists essentially of employingas said fiuid a phenoxyphenoxy biphenyl compound selected from the groupconsisting of 3-(m-phenoxyphenoxy)biphenyl, 3-(p-phenoxyphenoxy)biphenyl, and mixture thereof.

References Cited UNITED STATES PATENTS 3,081,355 3/1963 Johnson 2606l3HERBERT B. GUYNN, Primary Examiner D. SILVERSTEIN, Assistant ExaminerU.S. Cl. X.R. 260-6l3

